Unsuccessful so far. The bottom should be below the lowest point on the object, and it should also be enough below that it forms cleanly without wrinkling, so give it a bit more overhang than you think you need.  You can always trim away a bit, but if you cut your piece too small, it will just be a useless piece and you have wasted a lot more than will by just giving a somewhat generous cut to start with. Leather Beveling Tool Discover (and save!) I'm kinda of handy & you have inspired me to try & either make my own or modify an existing holster. Attach the leather Either way, just make it. Get a piece of scrap MDF or plywood, about as thick as the item you want to form, or a little less.  MDF works very well for this and 1" thick works great for most applications. 2. Materials: Regular price $37.95 Sale price $0.00 Next, put two more rivets into the other two outside corners of the kydex.  Once they are all set and the gun is fitting, give them each another whack to set them fully.  Be careful to line up the setting tool carefully so you don't damage the head of the rivet.  The gun is going to still be quite loose at this point until the inner rivets are set. The make it again, and then again, once you like are used to working the leather, start giving them to your friends. 1. Just for future readers obviously: you can buy "blue plastic" forms for most pistol models. Leatherman Sand MOLLE Sheath - X-Large. 99 $29.95 $29.95 Kydex Multitool Sheath for Gerber SUSPENSION NXT - Made in USA - Multi Tool Sheath Holder Cover Belt Pocket Holster - Multi-tool not included (Carbon Fiber Black) 4.6 out of 5 … Click the arrow button in the top upper corner of your browser. #5).  (Note that the first picture has the template oriented for a right-handed mold, but later pictures switched this to a left-handed mold and the final holster pictured is left-handed.) SKU: UPC: On Sale. your own Pins on Pinterest I know I'm really late to this one, but if I found it, I'm guessing others are still reading this intstructable.. The most innovative part of this instructable is how to do the kydex molding without a vacuum former or other difficult or expensive press.  I discovered this technique on Old Faithful Holster's website: http://www.oldfaithfulholsters.com.  My holster design is different from theirs, but I learned the technique for forming from their videos. Drill - used to make the holes for the rivets.  A drill press would work even better. Kydex is a relatively new material for holster makers when compared to leather. Take a crayon and mark out the shape you want for your holster.  I like to cut flat across the bottom, and I also try to cut at least some off of the bottom so that if any foreign objects (like sand) get in the holster, they can fall out the bottom.  The large wings in this design promote a close-riding holster because the belt will pass over the wings and pull the holster in tight.  I also cut the holster so the pistol has a slight forward cant to it to promote concealability and facilitate the draw.  I draw a line from the base of the front sight to the very top of the grip where the web of the hand holds the gun and I make this line vertical to get the correct cant. Kydex Sheath for LEATHERMAN SUPERTOOL 300. Kydex press (from knifekits.com) Find one that fits your tools, workspace, and mindset, and start making! 8. Forming Kydex: Cutting Kydex: £18.95. Eyelets or Rivets - I use Tandy Double Cap Rivets.  I have also used eyelets, but they don't have as much surface area after they are expanded and may allow the leather to pull out. Now, stand on the scrap plywood to push the object down into the mold and force the shape.  Yes, stand on it (see pic 3).  You can pull up on a counter or something to get a little more force if necessary.  The object should sink completely into the template and the plywood should sandwich the outside edge of the kydex to the template to give a flat flange around the outside (See pic #1 for finished mold and notice the flat outside area).  The template should be thin enough to let the kydex push into the foam on the bottom side to assist in a good transfer of the shape. Cool Knives Knives And Tools Kydex Sheath Kydex Holster Throwing Knives Edc Everyday Carry Edc Gear Gadgets And Gizmos Custom Knives. Official online store. 1 sheet of Kydex - either .060" or .093" thick.  The example holster is made with .093", but I have made holsters with .060" and it works just fine. There is no leather involved but this post helped me in my kydex holster crafting. Great holster, and I'll probably buy another when I upgrade to a different Leatherman. Not sure how much they cost. I'm an old skinny guy, 5'9" & 155 lb. The attention to detail in the making of this product, very fit for purpose. Used the scraps for the belt loops. Using Melonite coated hardened steel hardware, our products may be the toughest in the business. You guessed it: black. Anyway, just wanted to say that's a damn fine looking IWB. Rivet Press (I prefer the hand set tools) Did you make this project? If you are, check them out. Shop with confidence. Safety: Unload and clear any weapon.  Because you will need to use the gun as a mold and will be unable to maintain a safe direction of the muzzle, more stringent safety requirements are needed.  Remove any and all live ammunition from your work area and completely relocate ammunition to a locked drawer, safe, or other place it cannot be accidentally combined with the gun in any manner.  If possible, render the gun inert.  If there is a magazine safety, remove the magazine.  If possible, remove the firing pin.  Do not remove the barrel as it can change the gun's profile and the holster may not fit once it is replaced. I only use the saw for complicated cuts. (See pic #3). Leather/Kydex Holster: Making your own holster for whatever you need is an easy and forgiving process. The most common leatherman holster material is wood. Cut the template That is indeed a beautiful IWB. Well you're in luck, because here they come. Leatherman Nylon Sheath (4") £12.95. If you are going to get hurt following this instructable, this is the step where it is most likely to happen.  Make sure your knife is very sharp so you don't have to force it through the leather.  Don't cut towards yourself, especially towards the hand that is holding the holster.  If you are tired, take a break before this step. If you don't do this, leather belts can get scuffed putting on and taking off the holster. Black, MOLLE-compatible, injection-molded polymer Holster for Raptor™ Shears. Leatherman Molle Holster (Sheath) Black, MOLLE-compatible, injection-molded polymer Holster for Raptor™. I have been planning to do something similar for my M&P and the attached Streamlight TLR-2. Apr 11, 2016 - Find great deals on eBay for Custom Kydex sheath Leatherman rebar. The steps to make this holster are: It will break cleanly. Once you are done, your object should fit inside the cutout with room to spare. 4. as you stated its hard to get a snug fit. I realize I'm commenting on this a bit late but I was wondering what type of closed cell foam you used? your own Pins on Pinterest You are now done!  Now, take a picture and post it in the comments to this instructable to show us all what you made. Leatherman wave pouch EDC organizer Leatherman leather sheath Leatherman wave holster EDC belt organizer wave Case multitool sheath wallet SHULGAstudio. Share it with us! Here here, Rusty! I have a backlog of holsters to make and I can probably consume another 4x8 sheet now. I'll give that technique a try for the rough cuts. on Introduction. Tools KYDEX 100 is known in the business as “The Gold Standard for Thermoforming.” It’s super tough and durable. Kydex Multi-Tool Sheath - Leatherman Wingman/Sidekick - Multi-Tool, Multi-Tool Holder Holster Cover (Carbon Fiber Tan) Whether you're an avid outdoorsman who loves Whether you're an avid outdoorsman who loves camping, a first responder such as a policeman, fireman, EMS or just a prepper or tinkerer, the best tool for the job is always the 1 you have available. It is now time to trim the leather back to the kydex.  Using the kydex as a guide for your knife, trim the excess leather off.  Be careful not to cut into the kydex, but angle the blade back into the kydex just a bit to ride along the kydex and get the leather trimmed neatly back to the kydex. Leatherman Raptor® Utility Holster. £15.95. Shape the kydex Cut the belt slots I've also seen people use their actual gun and a heat gun to mold the kydex in place. Set all the rivets firmly, and then tap each rivet with your finger to make sure it doesn't rattle.  If it does, smack it again. on Introduction. Feb 28, 2015 - This Pin was discovered by Tim Roach. 7 years ago Almost every type of leather holster has a Kydex made counterpart. Very happy with the construction and adjustability of the Clip & Carry Kydex sheath for my Leatherman Free P4. Kydex Sheath for LEATHERMAN SUPERTOOL 300. This is the hardest step to make look right.  There are a number of ways to do it, and if you have a CNC router, you can do what I do.  Otherwise, you will have to try one of the methods that requires a steady hand. You should be done now.  Put the holster on and try the fit.  To put the holster on, thread the belt over the wings and behind the gun (see pic #2).  The holster will grab the gun harder once it is on your belt.  If the gun is too loose, you can use the heat gun to warm up areas, like the trigger guard or ejection port, and use a hot pad holder to push in and form the area more tightly.  If the holster is too tight, use the heat gun to loosen up those same areas to make the gun release. This instructable will show you how to make a holster out of a sheet of Kydex plastic and a piece of backing leather (usually called a hybrid holster). just a question. I might just have to try this and avoid spending 85-100 bucks! Hello. Form the kydex Tough, American Made Custom Holsters: Each Custom Holster is handmade in America using .093" Boltaron/Kydex®. I double and triple checked that I ordered the correct holster/sheath for my Leatherman Surge. Use a sharp knife to cut a piece of leather that will overhang the kydex on all sides and also go at least slightly above the top of the gun. Thanks! Using a beveling tool, like the one in pic #2, bevel the leather on the back side, and on the front side where it sticks up above the kydex.  This will make the leather more comfortable up against the skin. There are 310 leatherman holster for sale on Etsy, and they cost $44.40 on average. BTW, I still carry in one of the holsters pictured above and another one is still the primary carry for a friend. I just got a kydex IWB that is a clamshell design with a rubber washer between two grommets and a screw for adjustable retention. Kydex and Leather. The most popular color? Now heat your oven to about 300 degrees.  No matter what type of oven you use, ALWAYS PREHEAT.  If you don't preheat, your plastic will warm up unevenly and before you are at forming temperature, you will get surface bubbles on your plastic and you will have to throw it out. I like it a lot, but yours looks like it would distribute the weight better (I have a PPQ 9). It seems to be essential if you really get serious about making holsters in volume. Thanks James! on Introduction. I am going to start buying my Kydex in 4X8 sheets from curbellplastics.com I think. Good materials and workmanship make this a must have for any Leatherman.. 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